Bonfiglioli wheel drives

600 Series - hydraulic

The Bonfiglioli 600 Series is the best solution when designing wheeled off-road machinery. With a compact design, high torque and load capacities, a negative multi-disk parking brake and an optional disengagement device to tow the vehicle in an emergency, these solutions precisely match the application requirements.

Specifications

  • Main options
    Dynamic & service brake
  • Torque range
    3,000 … 85,000 Nm
  • Gear ratios
    4.3 … 153
  • Input speed
    up to 4,000 rpm
  • Brake options
    Hydraulically released parking brake on request
  • Applicable motors
    – Cartridge axial piston hydraulic motors
    – Flanged axial piston hydraulic motors
    – Hydraulic orbit motors
    – DC electric motor brake

key features

  • Rotating housing flange with studs to fit wheels and drums
  • Rugged design
  • High torque capacity
  • High load capacity
  • Mechanical lifetime seals
  • Compact design
  • Optional mechanical gear disengagement on request

600we Series - electric

Bonfiglioli 600WE planetary drives incorporate an integrated, maintenance-free electric motor and offer significant benefits, including compact dimensions, low noise and high efficiency. 600 Series drives are designed for use with all kinds of aerial platforms and other types of mobile machinery, for indoor and outdoor use. This advanced powertrain solution uses a two- or three-stage gearbox offering reduction ratios of up to 1:145 to satisfy the widest possible range of needs. The gearbox is coupled with a low-voltage induction motor (BT Series), specially developed for traction power and control applications.

Specifications

  • Main options
    Speed sensor bearing
    Other types of temperature sensors
    Mechanical disengagement for towing, with no need to remove the wheel and without oil drop
    Parking brake (spring applied with hydraulic or electromagnetic release)
  • Torque range
    900 … 10,000 Nm
  • Gear ratios
    20 … 145
  • Input speed
    up to 6,000 rpm

key features

  • Two- or three-stage planetary drive with reduction ratios of up to 1:145
  • Optimized gear design for maximum efficiency and minimum noise
  • Integrated, low voltage, 3 phase induction motor with inverter
  • Integrated, high accuracy, KTY temperature sensor
  • High resolution, Hall effect speed sensor

600wt Series - electric

Bonfiglioli 600WT wheel drives are the best choice for wheeled agricultural equipment, such as self-propelled agricultural sprayers. This solution is the perfect combination of proven mechanical parts, with a new, integrated 68cc variable hydraulic motor, especially developed for closed-loop, highly demanding applications.

Specifications

  • Main options
    Speed sensor bearing
    Other types of temperature sensors
    Mechanical disengagement for towing, with no need to remove the wheel and without oil drop
    Parking brake (spring applied with hydraulic or electromagnetic release)
  • Torque range
    900 … 10,000 Nm
  • Gear ratios
    20 … 145
  • Input speed
    up to 6,000 rpm

key features

  • Two- or three-stage planetary drive with reduction ratios of up to 1:145
  • Optimized gear design for maximum efficiency and minimum noise
  • Integrated, low voltage, 3 phase induction motor with inverter
  • Integrated, high accuracy, KTY temperature sensor
  • High resolution, Hall effect speed sensor

600Y Series - hydraulic

When designing a latest-generation pneumatic tyred roller machine, integration of the unique 600 Y3 drive is the right choice for your vehicle. Flexible design simplifies installation on the machine frame.

Specifications

  • Torque range
    14,000 … 22,000 Nm
  • Gear ratios
    30 … 32
  • Input speed
    up to 4,000 rpm
  • Brake options
    Brake designed for
    – Parking
    – Emergency stops
    – Dynamic braking at low speed (inching)
  • Applicable motors
    Cartridge axial piston hydraulic motors
    Flanged axial piston hydraulic motors

600W0C Series - electric/hydraulic

600W0C units are typically applied in the rear section of 3- and 4-wheel counterbalanced forklifts. They can be axles or steering units for twin wheels. Depending on the steering unit model, anti-vibration parts can be included, and they serve as support for fixing brackets. The hydraulic steering guarantees a high steering angle to minimize the vehicle’s steering radius and allow the truck to move easily in narrow aisles. Depending on the customers’ needs, it is possible to customize the unit’s main dimensions and other characteristics, such as adding a potentiometer to read the steering angle.

Specifications

  • Main options
    • Anti-vibration parts
    • Potentiometer for steering angle
    • Electric steering 601W0 available with inverter

key features

  • Hydraulic steering
  • Optimized design for steering angle
  • Anti-vibration parts
  • Potentiometer for steering angle

600D Series - electric

Bonfiglioli supplies versatile, low-noise drives coupled with electric motors for all-electric, battery-powered vehicles such as urban passenger cars, commercial vehicles and delivery trucks. This solution ensures a more energy-efficient operation and extended autonomy from the battery thanks to optimized, low backlash helical gears and high-speed bearings. The Bonfiglioli 600D Series of drives is extremely lightweight thanks to cast aluminum casings developed with Bonfiglioli’s extensive process expertise. The 600D drives allow vehicle manufacturers to satisfy even the toughest restrictions on gross vehicle weight. They are complemented by a range of electric motors, inverters and matched mechanical joints and shafts to provide vehicle OEMs with complete powertrain solutions.

Specifications

  • Torque range
    1,000 … 8,500 Nm
  • Gear ratios
    up to 15
  • Input speed
    up to 6,000 rpm

key features

  • Multi-stage, parallel-shaft gearbox with reduction ratios of up to 1:15
  • Draw bar pull from 5 to 40 kN
  • Vehicle speed up to 20 km/h
  • Optimized gear design for maximum efficiency and minimum noise

600f Series - electric

Bonfiglioli supplies high-efficiency, low-noise planetary axles and drives with integrated high performance electric motors and low maintenance braking systems for Class 1 material handling vehicles. Typical applications include 3- and 4-wheel counterbalance lift trucks and ground support equipment. Bonfiglioli electric powertrains are fully tested in the factory and guarantee reduced energy consumption. This, in turn, means longer battery operating times, extended service intervals and lower cost of ownership. Bonfiglioli 600F Series drives are complemented by a range of idle steering systems based on axles or steering units, depending on the number of wheels on the vehicle.

Specifications

  • Main options
    Spring-applied hydraulic release parking brake
    Mechanical disengagement for towing, with no need to remove the wheel and without oil drop
  • Torque range
    3,000 … 18,000 Nm
  • Gear ratios
    26 … 42
  • Input speed
    up to 5,500 rpm

key features

  • Dual planetary gearbox
  • Optimized gear design for maximum efficiency and minimum noise
  • Wet disc service brake with low displacement actuation
  • Parking brake with mechanical lever actuation
  • Integrated, customized mast support
  • Integrated AC traction motor in IP20 or IP43 protection ratings
  • Integrated, high accuracy, silicon-based KTY temperature sensor
  • Integrated, high resolution hall effect speed sensor

El Series - electric

Bonfiglioli EL powertrains are a perfect match for the most demanding warehousing applications (Class 2 and Class 3). Warehousing trucks require high maneuverability in tight spaces, provided by drives like the EL series drives, with the smallest operating radius in vertical arrangements.

Specifications

  • Main options
    Cold environment versions
    Integrated tiller or castor wheel supports
  • Torque range
    450 … 1,900 Nm
  • Gear ratios
    13 … 32
  • Power range
    2 … 7 kW

key features

  • Two-stage helical & bevel gearboxes
  • Manual steer and power steer versions
  • Optimized gear design for efficiency and noise
  • Integrated low-voltage electric motor
  • Integrated parking brake
  • Complete system with tyres
  • Cold environment versions
  • Integrated tiller or caster wheel supports

fr Series - hydraulic

The FR Series is the best solution when designing large wheeled off-road machinery. With a compact design, high torque and load capacities, a negative multi-disk parking brake and an optional disengagement device to tow the vehicle in an emergency, these solutions precisely match the application requirements.

Specifications

  • Main options
    Mechanical disconnect device
  • Torque range
    20 … 60 kNm
  • Gear ratios
    28 … 34
  • Input speed
    up to 3,000 rpm

key features

  • Compact structure
  • High performance
  • 3-7 Planetary wheels per stage
  • Tapered roller bearings
  • Structural parts in high quality forged steel
  • Notchless ground tooth root
  • Different ratios
  • Integrated disc-brake
  • High availability by highest teeth and production quality

600 Series for AWD graders - hydraulic

When designing an all-wheel drive grader, the integration of the 600 series, developed for this high speed application, is the best possible choice for your vehicle. The solution includes a high-speed clutch device.

Specifications

  • Torque range
    15,000
  • Gear ratios
    30
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