Bonfiglioli wheel drives

600 Series - hydraulic

The Bonfiglioli 600 Series is the best solution when designing wheeled off-road machinery. With a compact design, high torque and load capacities, a negative multi-disk parking brake and an optional disengagement device to tow the vehicle in an emergency, these solutions precisely match the application requirements.

Specifications

Main options
Dynamic & service brake
Torque range
3,000 … 85,000 Nm
Gear ratios
4.3 … 153
Input speed
up to 4,000 rpm
Brake options
Hydraulically released parking brake on request
Applicable motors
– Cartridge axial piston hydraulic motors
– Flanged axial piston hydraulic motors
– Hydraulic orbit motors
– DC electric motor brake

key features

Rotating housing flange with studs to fit wheels and drums
Rugged design
High torque capacity
High load capacity
Mechanical lifetime seals
Compact design
Optional mechanical gear disengagement on request

600we Series - electric

Bonfiglioli 600WE planetary drives incorporate an integrated, maintenance-free electric motor and offer significant benefits, including compact dimensions, low noise and high efficiency. 600 Series drives are designed for use with all kinds of aerial platforms and other types of mobile machinery, for indoor and outdoor use. This advanced powertrain solution uses a two- or three-stage gearbox offering reduction ratios of up to 1:145 to satisfy the widest possible range of needs. The gearbox is coupled with a low-voltage induction motor (BT Series), specially developed for traction power and control applications.

Specifications

Main options
Speed sensor bearing
Other types of temperature sensors
Mechanical disengagement for towing, with no need to remove the wheel and without oil drop
Parking brake (spring applied with hydraulic or electromagnetic release)
Torque range
900 … 10,000 Nm
Gear ratios
20 … 145
Input speed
up to 6,000 rpm

key features

Two- or three-stage planetary drive with reduction ratios of up to 1:145
Optimized gear design for maximum efficiency and minimum noise
Integrated, low voltage, 3 phase induction motor with inverter
Integrated, high accuracy, KTY temperature sensor
High resolution, Hall effect speed sensor

600wt Series - electric

Bonfiglioli 600WT wheel drives are the best choice for wheeled agricultural equipment, such as self-propelled agricultural sprayers. This solution is the perfect combination of proven mechanical parts, with a new, integrated 68cc variable hydraulic motor, especially developed for closed-loop, highly demanding applications.

Specifications

Main options
Speed sensor bearing
Other types of temperature sensors
Mechanical disengagement for towing, with no need to remove the wheel and without oil drop
Parking brake (spring applied with hydraulic or electromagnetic release)
Torque range
900 … 10,000 Nm
Gear ratios
20 … 145
Input speed
up to 6,000 rpm

key features

Two- or three-stage planetary drive with reduction ratios of up to 1:145
Optimized gear design for maximum efficiency and minimum noise
Integrated, low voltage, 3 phase induction motor with inverter
Integrated, high accuracy, KTY temperature sensor
High resolution, Hall effect speed sensor

600Y Series - hydraulic

When designing a latest-generation pneumatic tyred roller machine, integration of the unique 600 Y3 drive is the right choice for your vehicle. Flexible design simplifies installation on the machine frame.

Specifications

Torque range
14,000 … 22,000 Nm
Gear ratios
30 … 32
Input speed
up to 4,000 rpm
Brake options
Brake designed for
– Parking
– Emergency stops
– Dynamic braking at low speed (inching)
Applicable motors
Cartridge axial piston hydraulic motors
Flanged axial piston hydraulic motors

600W0C Series - electric/hydraulic

600W0C units are typically applied in the rear section of 3- and 4-wheel counterbalanced forklifts. They can be axles or steering units for twin wheels. Depending on the steering unit model, anti-vibration parts can be included, and they serve as support for fixing brackets. The hydraulic steering guarantees a high steering angle to minimize the vehicle’s steering radius and allow the truck to move easily in narrow aisles. Depending on the customers’ needs, it is possible to customize the unit’s main dimensions and other characteristics, such as adding a potentiometer to read the steering angle.

Specifications

Main options
• Anti-vibration parts
• Potentiometer for steering angle
• Electric steering 601W0 available with inverter

key features

Hydraulic steering
Optimized design for steering angle
Anti-vibration parts
Potentiometer for steering angle

600D Series - electric

Bonfiglioli supplies versatile, low-noise drives coupled with electric motors for all-electric, battery-powered vehicles such as urban passenger cars, commercial vehicles and delivery trucks. This solution ensures a more energy-efficient operation and extended autonomy from the battery thanks to optimized, low backlash helical gears and high-speed bearings. The Bonfiglioli 600D Series of drives is extremely lightweight thanks to cast aluminum casings developed with Bonfiglioli’s extensive process expertise. The 600D drives allow vehicle manufacturers to satisfy even the toughest restrictions on gross vehicle weight. They are complemented by a range of electric motors, inverters and matched mechanical joints and shafts to provide vehicle OEMs with complete powertrain solutions.

Specifications

Torque range
1,000 … 8,500 Nm
Gear ratios
up to 15
Input speed
up to 6,000 rpm

key features

Multi-stage, parallel-shaft gearbox with reduction ratios of up to 1:15
Draw bar pull from 5 to 40 kN
Vehicle speed up to 20 km/h
Optimized gear design for maximum efficiency and minimum noise

600f Series - electric

Bonfiglioli supplies high-efficiency, low-noise planetary axles and drives with integrated high performance electric motors and low maintenance braking systems for Class 1 material handling vehicles. Typical applications include 3- and 4-wheel counterbalance lift trucks and ground support equipment. Bonfiglioli electric powertrains are fully tested in the factory and guarantee reduced energy consumption. This, in turn, means longer battery operating times, extended service intervals and lower cost of ownership. Bonfiglioli 600F Series drives are complemented by a range of idle steering systems based on axles or steering units, depending on the number of wheels on the vehicle.

Specifications

Main options
Spring-applied hydraulic release parking brake
Mechanical disengagement for towing, with no need to remove the wheel and without oil drop
Torque range
3,000 … 18,000 Nm
Gear ratios
26 … 42
Input speed
up to 5,500 rpm

key features

Dual planetary gearbox
Optimized gear design for maximum efficiency and minimum noise
Wet disc service brake with low displacement actuation
Parking brake with mechanical lever actuation
Integrated, customized mast support
Integrated AC traction motor in IP20 or IP43 protection ratings
Integrated, high accuracy, silicon-based KTY temperature sensor
Integrated, high resolution hall effect speed sensor

El Series - electric

Bonfiglioli EL powertrains are a perfect match for the most demanding warehousing applications (Class 2 and Class 3). Warehousing trucks require high maneuverability in tight spaces, provided by drives like the EL series drives, with the smallest operating radius in vertical arrangements.

Specifications

Main options
Cold environment versions
Integrated tiller or castor wheel supports
Torque range
450 … 1,900 Nm
Gear ratios
13 … 32
Power range
2 … 7 kW

key features

Two-stage helical & bevel gearboxes
Manual steer and power steer versions
Optimized gear design for efficiency and noise
Integrated low-voltage electric motor
Integrated parking brake
Complete system with tyres
Cold environment versions
Integrated tiller or caster wheel supports

fr Series - hydraulic

The FR Series is the best solution when designing large wheeled off-road machinery. With a compact design, high torque and load capacities, a negative multi-disk parking brake and an optional disengagement device to tow the vehicle in an emergency, these solutions precisely match the application requirements.

Specifications

Main options
Mechanical disconnect device
Torque range
20 … 60 kNm
Gear ratios
28 … 34
Input speed
up to 3,000 rpm

key features

Compact structure
High performance
3-7 Planetary wheels per stage
Tapered roller bearings
Structural parts in high quality forged steel
Notchless ground tooth root
Different ratios
Integrated disc-brake
High availability by highest teeth and production quality

600 Series for AWD graders - hydraulic

When designing an all-wheel drive grader, the integration of the 600 series, developed for this high speed application, is the best possible choice for your vehicle. The solution includes a high-speed clutch device.

Specifications

Torque range
15,000
Gear ratios
30